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Mack Kuhr

16 Behind-the-Scenes Secrets of Stunt Performers

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Mack Kuhr

Whether it’s a kung fu fight, car chase, or stair fall, most film fans can name a favorite action sequence that wouldn’t have been possible without a stuntperson. These men and women, who arguably have one of the most dangerous jobs in Hollywood, have come a long way since the days when Buster Keaton and other silent film-era performers did all their own stunts. We talked to several film and television stunt performers for some insights into their risky—if highly entertaining—trade.

1. NOT ALL OF THEM ARE NATURAL-BORN DAREDEVILS. 

A stuntman rappels from a Jeep lifted by a helicopter during a promotion for Universal Studios. Image credit: Getty Images

It seems like only a special type of person would be drawn to the sometimes dangerous world of stunts: someone who is fearless, thrives on adrenaline, and spent their childhood climbing to the highest tree branches. And indeed, many stuntpeople were early risk-takers. “I have studied karate since I was 7 or 8 years old,” says Grant Koo, a stuntman and stunt driver known for his work in Transformers: Age of Extinction (2014) and on the television show The Blacklist. “I used to watch all of those cheesy kung fu movies on a Saturday—and beat the living crap out of my couch!”

But not all stunt performers start early. “My parents never let my brother and I participate in sports when we were younger. They were afraid we’d break an arm,” says Vera Lam, a stuntwoman based in New York. “I’m certain I failed my fitness test in grade school except for the flexibility portion.”

2. THEY COME FROM DIFFERENT BACKGROUNDS.

Some stunt performers parlay a background in martial arts or another athletic pursuit into a career, while others begin as actors and move into stunts. Jennifer Lamb, a stuntwoman and stunt coordinator who has worked on 10 Coen brothers movies and other high-profile projects, transitioned into stunts from the world of soap operas. Lamb was playing a waitress on One Life to Live when she met stunt coordinator Danny Aiello III, who believed that her toughness, ability to take direction, and small size would serve her well in stunts. He also gave her her first break—getting tossed off the balcony of a beach house in the Hamptons.

3. THEY EXPERIENCE THINGS THAT MOST OF US (HOPEFULLY) NEVER WILL.

Grant Koo in a death scene for the TV series The Originals. Image credit: Grant Koo.

In the course of their work, stuntmen and women come as close to experiencing catastrophic events as one can without actually, well, going through them. Lamb says, “I have hung by my ankle under a hot air balloon, leapt out of a burning building 60 feet up, gotten dragged behind cars, crashed through a barn in a Ford Model T—none of which seemed crazy to me.”

Koo might have the most impressive all-in-one experience, though. In Transformers: Age of Extinction, he performed in a scene where he and his fellow stuntmen ran from 500,000 gallons of water being emptied from five 100,000-gallon tanks, while at same time dodging boats, buses, and cars being dropped from the sky. “That was one of the craziest days I’ve ever had,” he says, “but very rewarding.”

4. THEY SPECIALIZE.

Mack Kuhr in stunt rehearsals with action cinematographer Richard Clabaugh for the film Abysm (2016). Image credit: Mack Kuhr

Koo describes himself as a “utility player,” or a well-rounded performer skilled in all aspects of stunts. But even within that, there are certain areas he has gravitated toward. “I like to do the fights, the falls, and the driving,” he says, calling himself a “crazy driver” even in real life. 

Mack Kuhr, a stunt performer and Keanu Reeves's body double in both John Wick (2014) and John Wick: Chapter Two (2017), has built early experience with military-grade firearms into a specialty. His father was in the military, and his studies in strength and conditioning at Virginia Tech led to training with Navy SEALs at Virginia Beach. Kuhr got his stunt break on The Dark Knight Rises (2012), when director Christopher Nolan was in need of someone who could handle a “hot” HK G36 submachine gun (one that contained blank bullets). Meanwhile, Jared Kirby, a fight director and stage combat instructor in New York, has spent years perfecting a different sort of weapon—he specializes in historic and classical fencing. 

5. THEY ARE GAME FOR (ALMOST) ANYTHING.

Jared Kirby (center) working fight choreography for Kevin Keating: Vampire Hunter. Photo courtesy of jaredkirby.com

Stuntpeople sometimes show up on set without knowing exactly what stunt they are going to be asked to perform. As Koo explains, occasionally they “know when it is and where it is, but not what it’s going to be.” As a consequence, they have to be prepared to deal with new experiences. Lamb says she had never even been inside a helicopter before she was asked to cling to the outside of one while working on the Neil Jordan film In Dreams (1999). Kirby says he likes to throw curveballs at his students during fight training—such as littering a stage with garbage or turning out the lights—so that they won’t freeze up when conditions change on set. On the other hand, every stuntperson has his or her limitations and stunts they won’t do, like fire burns and high falls, which are specialties in themselves. Koo, for instance, says he won’t do fire scenes, to protect his face.

6. THEY DO GET HURT SOMETIMES.

A good film crew takes every precaution to keep their members safe, and injuries are the exception rather than the rule. But accidents do happen. Koo emphasizes that many of the action sequences that people assume are done with green screen are in fact happening in “real life,” particularly on big-budget movies. As a consequence, bruises, bumps, and sometimes serious accidents will occasionally occur. Lamb says she has suffered a broken clavicle, a blown ACL, and a broken back, but continues to return to the profession she loves after getting well. “Advil is our friend,” she says, as is a good masseuse. (Performers who agree to a particularly dangerous stunt often also receive a pay increase, known as an adjustment.)

7. THEY KEEP THEIR COOL.

Despite these risks, a stuntperson cannot afford to get nervous. “When you get nervous, that’s when you get hurt,” Koo says. His approach is to think through a stunt and then put any worries out of his mind. “I tell myself ‘that’s it!’ Don’t get nervous. Just do it.” That’s not to say that jitters don’t come into play sometimes. “I think all stunt performers get that nervousness like any other performer,” Kuhr says. He says multiple rehearsals are invaluable in cutting down on both nerves and risk.

8. STUNTWOMEN TAKE MORE OF A BEATING THAN STUNTMEN.

Special padding is part of a stunt performer’s arsenal, but if you’re a woman it may not be an option. “Sometimes certain articles of clothing like skirts prevent us from wearing thicker pads or even pads at all,” Lam explains. “Sometimes a little improvisation is needed. My skinny jeans were so tight one time I used gel petals for knee pads.” Lamb alludes to instances of having to wear “just a towel to do a fight or a stair fall.” She adds that high heels can present another hazard, but since she has often doubled for “11-year-old boys or senior citizens,” she has mostly been able to avoid them.

9. THEY ARE ACTORS IN THEIR OWN RIGHT. 

Mack Kuhr with Keanu Reeves on set for John Wick 2. Image credit: Mack Kuhr 

When doubling for an actor, stunt performers have to do more than bear a passing resemblance: They must consider the actor’s physicality and movement, too. “It is truly an exercise in impersonation,” Lamb says. “You as the stunt double are there to merely match [the actor’s] action and then take over and honor their work as you get tossed out of a moving car.” This is particularly true when a young stuntperson is doubling an older actor. Lamb explains that older people tend to move differently, and often have a different center of gravity. She says she once coached a young actress who was doubling an older person falling to “think light and then go heavy like a noodle.” 

10. THEY HAVE AN UNUSUAL IDEA OF “FUN.”

If you’re going to put your neck on the line for others’ entertainment, it might as well be fun. Fortunately, stunt performers say it often is—although their idea of joy might not match the rest of society’s. Lam describes squib hits, or onscreen gunshots, as particularly enjoyable. “I get to wear a mini blood packet that explodes when the squib guy presses a button,” she says. “The blood comes pouring out and there’s a big smoky hole in my shirt.” 

Koo describes working on car hit scenes with a budget as a bit like being a kid in a sand box. “It’s kind of like we’re demolition,” he explains. “They tell you: money is no object, don’t worry about wrecking stuff because it’s in the budget. You’re like a big kid that gets to break stuff.” Lamb expresses a fondness for stair falls, with her first-ever fall being a famous scene in the movie Fargo (1996). However, she admits her favorite stunts are “the kind that leave me in one piece.” 

11. SOMETIMES THEY HAVE TO LOOK BAD.

Some of Kirby’s students include highly skilled martial artists hoping to apply their abilities to stunt and stage combat work. However, it’s not always helpful for a stunt fighter to fight as well as Bruce Lee, since the film’s stars are the ones who need to look the best and often win onscreen fights. “If you are lucky enough to get into that fight with Tom Cruise,” Kirby says, “you better be willing to suck.” 

Koo confirms this. “You don’t want to showcase your skill unless you’re the principal person that’s supposed to win that fight. You’re there ... to get beat up and thrown around, and that’s your job.” Lamb adds that she needed to set aside her gymnast’s ability to land gracefully in order to convincingly fall out of a window. “One of the things we need to do is to be sloppy and be ok with it,” she says.

12. STUNT WORK AFFECTS THEIR DAILY LIVES. 

Lamb explains that her decades of stunt work have infiltrated her daily life in certain ways, including how she views her physical environment. For instance, she often assesses sets of stairs in terms of how well they would work for a stair fall. “I might be looking through Real Simple or Architectural Digest and think ‘oh, those are good,’” she says. She also says that her work has influenced her parenting (or as she describes it, her role as a “stunt mom”) and imparted resilience to her children. “They do know how to take a tumble and roll right back up and keep moving.” 

13. THEY ARE CONSTANTLY LEARNING.

Employability, for many stuntpeople, depends on developing new skills and perfecting old ones. Lam says she takes a variety of martial arts classes with the aim of becoming a more well-rounded fighter, and is training with a rope dart and chain whip—two traditional kung fu weapons. “The beauty of this industry,” she says, is that “it forces you to get out of your comfort zone and learn new things.” As a fight instructor, Kirby has the opportunity to observe many honing their craft. “The best people in this industry never stop learning,” he says.

14. AND THEY ARE CONSTANTLY TRAINING.

In between jobs, stuntpeople keep fit and train frequently so that they will be able to “spring into action,” literally, at a moment’s notice. “You never know when the bat phone will call and it’s time to suit up,” Kuhr says. Stuntpeople may train at specialized gyms where they can learn from and work with other performers like themselves, or typical gyms. Kuhr’s regimen, which includes cardiovascular training (to help with constant sprinting on set), strength training, agility work, martial arts training, sparring, and good nutrition, is typical of many stunt players.

15. THEY LOOK OUT FOR ONE ANOTHER. 

Stuntpeople describe their community as tight-knit, with bonds forged by unique experiences. The people in this high-risk profession look out for each other, both in terms of safety and when it comes to nailing a new stunt or developing new skills. “We all look out for each other and train together,” Lam says. “If I don’t know how to do something, there will be someone within the community who will lend advice. You teach me how to do a car hit and I teach you about affective memory in Method acting.”

16. THERE IS NO OSCAR FOR WHAT THEY DO.

Perhaps surprisingly, there is no Academy Award category for stunt work. (There are other awards, including some from the Screen Actors Guild and the Taurus World Stunt Awards.) Nearly all of the stunt performers interviewed here mentioned the lack of an Oscar for their work. A petition called Stand Up for Stunts is currently circulating to change that, and has received over 83,000 signatures so far.

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12 Surprising Facts About Bela Lugosi
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On October 20, 1882—135 years ago today—one of the world's most gifted performers was born. In his heyday, Bela Lugosi was hailed as the undisputed king of horror. Eighty-five years after he first donned a vampire’s cape, Lugosi's take on Count Dracula is still widely hailed as the definitive portrayal of the legendary fiend. But who was the man behind the monster?

1. HE WORKED WITH THE NATIONAL THEATER OF HUNGARY.

To the chagrin of his biographers, the details concerning Bela Lugosi’s youth have been clouded in mystery. (In a 1929 interview, he straight-up admitted “for purposes of simplification, I have always thought it better to tell [lies] about the early years of my life.”) That said, we do know that he was born as Béla Ferenc Dezső Blaskó on October 20, 1882 in Lugoj, Hungary (now part of Romania). We also know that his professional stage debut came at some point in either 1901 or 1902. By 1903, Lugosi had begun to find steady work with traveling theater companies, through which he took part in operas, operettas, and stage plays. In 1913, Lugosi caught a major break when the most prestigious performing arts venue in his native country—the Budapest-based National Theater of Hungary—cast him in no less than 34 shows. Most of the characters that he played there were small Shakespearean roles such as Rosencrantz in Hamlet and Sir Walter Herbert in Richard III.

2. HE FOUGHT IN WORLD WAR I.

The so-called war to end all wars put Lugosi’s dramatic aspirations on hold. Although being a member of the National Theater exempted him from military service, he voluntarily enlisted in the Austro-Hungarian Army in 1914. Over the next year and a half, he fought against Russian forces as a lieutenant with the 43rd Royal Hungarian Infantry. While serving in the Carpathian mountains, Lugosi was wounded on three separate occasions. Upon healing from his injuries, he left the armed forces in 1916 and gratefully resumed his work with the National Theater.

3. WHEN HE MADE HIS BROADWAY DEBUT, LUGOSI BARELY KNEW ANY ENGLISH.

In December 1920, Lugosi boarded a cargo boat and emigrated to the United States. Two years later, audiences on the Great White Way got their first look at this charismatic stage veteran. Lugosi was cast as Fernando—a suave, Latin lover—in the 1922 Broadway stage play The Red Poppy. At the time, his grasp of the English language was practically nonexistent. Undaunted, Lugosi went over all of his lines with a tutor. Although he couldn’t comprehend their meaning, the actor managed to memorize and phonetically reproduce every single syllable that he was supposed to deliver on stage.

4. UNIVERSAL DIDN’T WANT TO CAST HIM AS COUNT DRACULA.

The year 1927 saw Bela Lugosi sink his teeth into the role of a lifetime. A play based on the novel Dracula by Bram Stoker had opened in London in 1924. Sensing its potential, Horace Liveright, an American producer, decided to create an U.S. version of the show. Over the summer of 1927, Lugosi was cast as the blood-sucking Count Dracula. For him, the part represented a real challenge. In Lugosi’s own words, “It was a complete change from the usual romantic characters I was playing, but it was a success.” It certainly was. Enhanced by his presence, the American Dracula remained on Broadway for a full year, then spent two years touring the country.

Impressed by its box office prowess, Universal decided to adapt the show into a major motion picture in 1930. Horror fans might be surprised to learn that when the studio began the process of casting this movie’s vampiric villain, Lugosi was not their first choice. At the time, Lugosi was still a relative unknown, which made director Tod Browning more than a little hesitant to offer him the job. A number of established actors were all considered before the man who’d played Dracula on Broadway was tapped to immortalize his biting performance on film.

5. MOST OF HIS DRACULA-RELATED FAN MAIL CAME FROM WOMEN.

The recent Twilight phenomenon is not without historical precedent. Lugosi estimated that, while he was playing the Count on Broadway, more than 97 percent of the fan letters he received were penned by female admirers. A 1932 Universal press book quotes him as saying, “When I was on the stage in Dracula, my audiences were composed mostly of women.” Moreover, Lugosi contended that most of the men who’d attended his show had merely been dragged there by female companions.   

6. HE TURNED DOWN THE ROLE OF FRANKENSTEIN’S MONSTER.

Released in 1931, Dracula quickly became one of the year's biggest hits for Universal (some film historians even argue that the movie single-handedly rescued the ailing studio from bankruptcy). Furthermore, its astronomical success transformed Lugosi into a household name for the first time in his career. Regrettably for him, though, he’d soon miss the chance to star in another smash. Pleased by Dracula’s box office showing, Universal green-lit a new cinematic adaptation of Mary Shelley’s Frankenstein. Lugosi seemed like the natural choice to play the monster, but because the poor brute had few lines and would be caked in layers of thick makeup, the actor rejected the job offer. As far as Lugosi was concerned, the character was better suited for some “half-wit extra” than a serious actor. Once the superstar tossed Frankenstein aside, the part was given to a little-known actor named Boris Karloff.

Moviegoers eventually did get to see Lugosi play the bolt-necked corpse in the 1943 cult classic Frankenstein Meets the Wolf Man. According to some sources, he strongly detested the guttural scream that the script forced him to emit at regular intervals. “That yell is the worst thing about the part. You feel like a big jerk every time you do it!” Lugosi allegedly complained.

7. LUGOSI’S RELATIONSHIP WITH BORIS KARLOFF WAS MORE CORDIAL THAN IT’S USUALLY MADE OUT TO BE.

It’s often reported that the two horror icons were embittered rivals. In reality, however, Karloff and Lugosi seemed to have harbored some mutual respect—and perhaps even affection for one another. The dynamic duo co-starred in five films together, the first of which was 1934’s The Black Cat; Karloff claimed that, on set, Lugosi was “Suspicious of tricks, fearful of what he regarded as scene stealing. Later on, when he realized I didn’t go in for such nonsense, we became friends.” During one of their later collaborations, Lugosi told the press “we laughed over my sad mistake and his good fortune as Frankenstein is concerned.”

That being said, Lugosi probably didn’t appreciate the fact that in every single film which featured both actors, Karloff got top billing. Also, he once privately remarked, “If it hadn’t been for Boris Karloff, I could have had a corner on the horror market.”

8. HE LOVED SOCCER.

In 1935, Lugosi was named Honorary President of the Los Angeles Soccer League. An avid fan, he was regularly seen at Loyola Stadium, where he’d occasionally kick off the first ball during games held there. Also, on top of donating funds to certain Hungarian teams, Lugosi helped finance the Los Angeles Magyar soccer club. When the team won a state championship in 1935, one newspaper wrote that the players were “headed back to Dracula’s castle with the state cup.” [PDF]

9. HE WAS A HARDCORE STAMP COLLECTOR.

Lugosi's fourth wife, Lillian Arch, claimed that Lugosi maintained a collection of more than 150,000 stamps. Once, on a 1944 trip to Boston, he told the press that he intended to visit all 18 of the city's resident philately dealers. “Stamp collecting,” Lugosi declared, “is a hobby which may cost you as much as 10 percent of your investment. You can always sell your stamps with not more than a 10 percent loss. Sometimes, you can even make money.” Fittingly enough, the image of Lugosi’s iconic Dracula appeared on a commemorative stamp issued by the post office in 1997.

10. LUGOSI ALMOST DIDN’T APPEAR IN ABBOTT AND COSTELLO MEET FRANKENSTEIN—BECAUSE THE STUDIO THOUGHT HE WAS DEAD.

The role of Count Dracula in this 1948 blockbuster was nearly given to Ian Keith—who was considered for the same role in the 1931 Dracula movie. Being a good sport, Lugosi helped promote the horror-comedy by making a special guest appearance on The Abbott and Costello Show. While playing himself in one memorable sketch, the famed actor claimed to eat rattlesnake burgers for dinner and “shrouded wheat” for breakfast.

11. A CHIROPRACTOR FILLED IN FOR HIM IN PLAN 9 FROM OUTER SPACE.

Toward the end of his life, Lugosi worked on three ultra-low-budget science fiction pictures with Ed Wood, a man who’s been posthumously embraced as the worst director of all time. In the 1953 transvestite picture Glen or Glenda?, Lugosi plays a cryptic narrator who offers such random and unsolicited bits of advice as “Beware of the big, green dragon who sits on your doorstep.” Then came 1955’s Bride of the Monster, in which Lugosi played a mad scientist who ends up doing battle with a (suspiciously limp) giant octopus.

Before long, Wood had cooked up around half a dozen concepts for new films, all starring Lugosi. At some point in the spring of 1956, the director shot some quick footage of the actor wandering around a suburban neighborhood, clad in a baggy cloak. This proved to be the last time that the star would ever appear on film. Lugosi died of a heart attack on August 16, 1956;  he was 73 years old.

Three years after Lugosi's passing, this footage was spliced into a cult classic that Wood came to regard as his “pride and joy.” Plan 9 From Outer Space tells the twisted tale of extraterrestrial environmentalists who turn newly-deceased human beings into murderous zombies. Since Lugosi could obviously no longer play his character, Wood hired a stand-in for some additional scenes. Unfortunately, the man who was given this job—California chiropractor Tom Mason—was several inches taller than Lugosi. In an attempt to hide the height difference, Wood instructed Mason to constantly hunch over. Also, Mason always kept his face hidden behind a cloak.

12. HE WAS BURIED IN HIS DRACULA CAPE.

Although Lugosi resented the years of typecasting that followed his breakout performance in Dracula, he asked to be laid to rest wearing the Count’s signature garment. Lugosi was buried under a simple tombstone at California's Holy Cross Cemetery.

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10 Far-Out Facts About Futurama
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20th Century Fox Home Entertainment

In 1999, Matt Groening followed-up the monumental success of The Simpsons with an idea for a sci-fi comedy that he’d been tinkering around with for years. With influences ranging from groundbreaking sci-fi movies like Blade Runner to shows like The Jetsons and pulpy ‘50s comics like Weird Science, Futurama proved to be yet another winner for the cartoonist. Characters like Fry, Bender, and Leela quickly became fan favorites, rivaling Homer, Marge, and the rest of Springfield for quotability. The show was also a hit with the critics, winning plenty of Annie and Emmy Awards along the way.

Never a ratings juggernaut to a larger audience, the show only lasted four seasons on Fox before being cancelled in 2003. Neither the production staff nor the series’ loyal fan base would give up on Futurama, though, and the series was revived for an additional three seasons on Comedy Central from 2008 through 2013. Here are 10 things you might not know about Futurama

1. THE SHOW’S NAME COMES FROM AN EXHIBIT AT THE 1939 NEW YORK WORLD’S FAIR.

Though Matt Groening’s Futurama takes a comedic look at what the future might hold for us, the name is based on a very real-world version of the world of tomorrow. At the 1939 New York World’s Fair in Queens, GM built a mammoth attraction called Futurama, which was a scale-model city showing off the predicted wonders of 1960.

The model was the brainchild of industrial designer Norman Bel Geddes and his team of hundreds of artists and builders. It spanned an impressive 35,000 square feet, and gave audiences a glimpse at what a city might look like in the next 20 years, with the highlight being a monolithic utopia peppered with mountainous skyscrapers and a web of superhighways for futuristic GM cars to travel on. Visitors would sit in chairs that moved on a conveyer belt around the model, showing off all the wonders they could look forward to.

To pay homage to its namesake, the first thing Fry hears when he’s defrosted in the future during the pilot episode is the bellowing sound of a lab worker proclaiming “Welcome to the World of Tomorrow,” which was one of the heavily advertised themes of the fair.

2. THE THEME SONG WAS INSPIRED BY A TUNE CALLED “PSYCHE ROCK.”

Futurama’s main theme, composed by Christopher Tyng, bears a striking resemblance to the song “Psyché Rock" by French electronic artist Pierre Henry. The songs are so similar that the Futurama theme basically acts as a remix to Henry’s work. The song has also been remixed by Fatboy Slim, which is even closer to the Futurama version. 

3. GETTING THE SHOW ON THE AIR WAS A DIFFICULT PROCESS FOR MATT GROENING.

Though Matt Groening and the team over on The Simpsons have the freedom to mostly govern themselves, getting Futurama off the ground was a different story. When asked by Mother Jones in 1999 about getting the show on the air, Groening said, “It has been by far the worst experience of my grown-up life.”

He further explained that, “The second they ordered it, they completely freaked out and were afraid the show was too dark and mean-spirited, and thought they had made a huge mistake and that the only way they could address their anxieties was to try to make me as crazy as possible with their frustrations.”

Despite the battles with the network, Groening and his team didn’t cave, saying, “I resisted every step of the way. In one respect, I will take full blame for the show if it tanks, because I resisted every single bit of interference."

4. CO-CREATOR DAVID X. COHEN IS A MATH WHIZ.

When Groening was developing Futurama into a pitch, he had one key Simpsons writer in mind to collaborate with: David S. Cohen. Cohen (who is credited as David X. Cohen for Futurama) was known for some of the most popular Simpsons episodes of the mid-‘90s, including "Itchy & Scratchy & Poochie," "Lisa The Vegetarian," and "Much Apu About Nothing."

“After I assembled a few hundred pages of ideas, I got together with David Cohen, one of the writers and executive producers on The Simpsons, who is also a lover of science fiction and has a great knowledge of science and mathematics,” Groening told Mother Jones.

The emphasis on mathematics may sound odd, but it became a hallmark of the series. Dealing with sci-fi plots allowed Cohen to bring a certain authenticity to some of the more complex episodes; he was also able to sneak in all sorts of esoteric mathematical jokes for the like-minded viewers. This is similar to how math played a role on The Simpsons for years without ever becoming distracting to casual viewers. 

Cohen’s mathematical background goes far beyond the norm. He graduated from Harvard with a degree in physics, and from the University of California, Berkeley, with an M.S. in computer science. This knowledge gave way to plenty of in-jokes, including the creation of a numerical-based alien language and countless background gags that only the brainiest viewers would have a shot at deciphering.

5. ZAPP BRANNIGAN WAS GOING TO BE VOICED BY PHIL HARTMAN.

The character of Zapp Brannigan was originally written with actor Phil Hartman in mind for the voice, but he was tragically killed before he would have begun recording. The role then went to Billy West, who also voices Fry and Professor Farnsworth. In an interview with The New York Times, West says he based his Brannigan on disc jockeys from the ‘50s and ‘60s. There's also a bit of Hartman's signature, Troy McClure-esque sound in there. 

6. JOHN DIMAGGIO ORIGINALLY AUDITIONED FOR PROFESSOR FARNSWORTH USING BENDER’S VOICE.

Figuring out what Bender would sound like wasn’t an easy task for the folks in charge of Futurama. Would it be a human voice, or something more synthesized like Robby the Robot from Forbidden Planet? The crew auditioned dozens and dozens of voice actors in an attempt to find the perfect Bender, with no luck.

At the same time, voice actor John DiMaggio was auditioning for a role on the show against his agent’s wishes, who worried about both the money and contract being offered. At first he auditioned for the role of Professor Farnsworth, using a boorish, drunken voice he partially based on Slim Pickens. The voice didn’t work for the professor, but according to the DVD commentary for the show’s pilot, the producers asked him to try it out for Bender. The voice instantly clicked, leading to the creation of the show’s breakout character.

7. THE NIXON LIBRARY EVENTUALLY CAME AROUND TO HIS HEAD BEING IN A JAR.

Richard Nixon famously proclaimed that the media wouldn’t have him to “kick around anymore” back in 1962; little did he know the jabs would keep coming for decades in the real world, and centuries into the fictional future as a nightmarish version of the former president with his head preserved in a jar was proclaimed President of Earth in Futurama.

With Billy West providing the jowly voice of the former Commander-in-Chief, Nixon became a villain for a whole new generation. And the Richard Nixon Library wasn’t very happy about it at first.

“[E]arly on in the show the network got a letter from the Richard Nixon Library saying they weren’t pleased with his portrayal and would we consider not doing it,” Cohen told WIRED.

But a few years later, things changed.

“We didn’t really stop, however, because we liked it, but the strange thing is that … a few years later we got another letter from the Nixon Library saying can we provide some materials because they’re going to do an exhibit about Nixon in popular culture and they’d like to include Futurama, so they came around.”

8. WRITER KEN KEELER INVENTED A NEW THEOREM JUST FOR THE SHOW.

In addition to Cohen, Futurama is staffed by a roster of Ivy League graduates with backgrounds in science and math. But while writing one episode, the staff had created a plot so complex that the crew soon found itself stumped.

The episode was “The Prisoner of Brenda” from the sixth season, and it involved a brain-switching machine that could swap the minds of any two people that stepped into it. There was only one problem: once used, the machine couldn’t be used twice to swap the same two minds back to normal. This means numerous pairs of other characters would have to use the machine in a roundabout plan to restore everyone’s mind to their proper body.

Though the idea sounded like a winner to the writers, Cohen recalled that they soon realized they had to create a mathematical explanation that could get everyone’s mind back. It was like a nightmarish SAT problem for the staff. That is until writer Ken Keeler, who has a PhD in mathematics, created a completely unique theorem that proved this plot was possible.

“Ken comes in the next morning with a stack of paper and he said, ‘I’ve got the proof,’ and he had proven that no matter how mixed up people’s brains are, if you bring in two new people who have not had their brains switched, then everybody can always get their original brain back, including those two new people,” Cohen told WIRED. “So I was very excited about this, because you rarely get to see science, let alone math, be the hero of a comedy episode of TV.”

In the episode, the mathematical heroes that solve the problem are none other than the Harlem Globetrotters, who are among Earth’s elite intellectuals in the 31st century.

9. THE SHOW’S USE OF FORESHADOWING IS INTENSE.

Futurama touts more than just science and math cred; the show is also one of the more intricately plotted animated series of the past 20 years. The show is notorious for leaving morsels of foreshadowing in episodes that pay off weeks, months, or even years down the road.

Plot points like Fry being his own grandfather and Leela’s mutant heritage were all hinted at before they became reality, but the most obscure piece of foreshadowing came right in the pilot episode. It happens right as Fry is leaning back in the chair that would “accidentally” topple over and send him into the cryogenic chamber, leaving him thawed out in the 31st century. For a brief moment, a shadow flashed across the screen with no explanation—at the time, it likely went unnoticed by many viewers.

Fast forward to the season 4 episode “The Why of Fry,” and we learn that the shadow belonged to Nibbler, who had traveled back in time to 1999 to push Fry into the chamber because he was the key to stopping an alien invasion in the 31st century. It's just one example of the type of intricate world-building that the writers of the show poured into every episode.

10. EACH EPISODE TOOK ABOUT A YEAR TO COMPLETE.

Every episode of Futurama is a labor of love, with each joke and frame of animation put under intense scrutiny. Because of this, there is a lot of work involved in the show—about a year’s worth for each episode.

“It's usually somewhere in the vicinity of a year from the beginning of a Futurama episode to the day when you can see it on TV,” David Cohen told The Atlantic.

This starts with a story idea, which is then assigned to a writer for an outline and first draft. From there, the first draft is dissected in the writers’ room on a “word-by-word, scene-by-scene basis.”

Then it’s recorded by the actors—like an old-timey radio show, according to Cohen—and then it’s given to the animators. That process involves animatics and final animation, which can take around six months to finalize. 

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