A scientist monitors one of the world's largest Adélie penguin colonies near Cape Crozier, Antarctica.
A scientist monitors one of the world's largest Adélie penguin colonies near Cape Crozier, Antarctica.
Peter Rejcek, National Science Foundation

9 Secrets of Antarctic Scientists

A scientist monitors one of the world's largest Adélie penguin colonies near Cape Crozier, Antarctica.
A scientist monitors one of the world's largest Adélie penguin colonies near Cape Crozier, Antarctica.
Peter Rejcek, National Science Foundation

Antarctica is the coldest, windiest, and sometimes the darkest place on Earth. And yet hundreds of people go there each year to conduct scientific research and work as support staff at dozens of stations scattered across the continent. In summer, the high season for polar activity, the sun never sets, offering scientists and support teams an opportunity to play soccer on the ice or sunbathe in blinding, cloud-free rays. Winter envelops the land in frigid darkness—and inspires the few "winter-overs" to indulge in naked footraces around the station. Mental Floss spoke to a few Antarctic scientists about what it's really like to carry out research there, including the hacks that help them survive the elements.

1. THEY LEARN ON THE FLY.

Scientists participating in the United States Antarctic Program (USAP), which runs all of the American research and operations on the continent, go through an introductory briefing about living and working at the three American stations: McMurdo, the largest, which is located on Ross Island; Palmer, on Anvers Island off the Antarctica Peninsula; and the Amundsen-Scott South Pole Station.

But with so many complex protocols needed for daily life, new arrivals often find themselves on a steep learning curve. "There's no manual for a lot of things," Michelle LaRue, an ecologist who studies Adélie and emperor penguins and seals in the Southern Ocean and is often based at McMurdo, tells Mental Floss. "There are appointments for everything—food, field supplies, et cetera—and you need a certain amount of lead time before you get into the field. I quickly learned that even though you think you're ready, there's something else you're missing. Thankfully the support crew there is amazing. I don't know what we would have done without them."

2. THEY HAVE TO PACK CAREFULLY.

Gathering everything for an extended mission can be tricky if you can't depend on regular resupply shipments. "Packing for 18 months away is a total nightmare. Ever tried to work out how many tampons you might need for that long? Or conditioner?" ecologist Jess Walkup tells Mental Floss. Walkup began her career with the British Antarctic Survey (BAS) studying albatrosses on South Georgia and is now the base commander at the BAS's Rothera station leading the 2018 wintering team.

"I ran out of anti-perspirant on one trip, and that was awful," she says. "Thankfully I was on an island with just three men and thousands of stinky seals, so no one seemed to notice."

3. THEY HACK THEIR CIRCADIAN RHYTHMS.

Scientists and support staff who serve in the Antarctic summer, from October through March, often contend with round-the-clock daylight. Many bring eye masks and blackout curtains so they can retain their regular sleep-wake schedule—but it's tempting to want to stay up. "After working all day, all I want to do is catch up with friends or go hiking. Time gets away from you pretty quickly, and before you know it, you're going to bed way later than you should," LaRue says.

The Antarctic winter, however, is another matter. The sun doesn't rise for several months, leaving the entire continent in extreme darkness (except for the twinkling of stars and the aurora australis). "I found that I was shattered all day and then slept badly at night," Walkup says. "In the early afternoon I would have a massive slump and feel like it was 3 a.m. and I had been awake for a week." She adjusted by using a SAD lamp on her desk and getting into a routine of winding down and going to bed at the same time each night. On the base, she says, "Your bed is one of the only places you can get some time alone."

4. THEY HAVE STRANGE TASTES IN MOVIES.

The Milky Way and aurora australis over the South Pole
The Milky Way and aurora australis illuminate the Amundsen-Scott South Pole Station in winter.
Patrick Cullis, National Science Foundation

It's not all work and no play for Antarctic scientists and staff. The isolation and rough conditions create a sense of camaraderie that is celebrated at certain times of the year. To mark Midwinter's Day in the middle of June (the point when the sun begins its return back south), the BAS bases, the Amundsen-Scott South Pole Station, and many others watch The Thing ("the original, obviously!" Walkup says). In John Carpenter's 1982 horror film, a parasitic alien invades an Antarctic base and steadily takes over the minds of the researchers stationed there, with much gore, violence, and paranoia. Winter-overs also watch the 1980 classic The Shining, a similarly chilly flick featuring an unhealthy dose of insanity.

In August, many of the Antarctic stations compete in the 48-Hour Winter Film Festival, in which teams submit short films that contain five key elements and are made in less than 48 hours. "We then watch all the submissions and vote on the winners under various categories, like at the Oscars. It’s a great way to learn about the international Antarctic community and see the inside of other stations," Walkup says. (Watch a selection from the 2016 festival on Vimeo).

5. THEY MAKE TIME TO PARTY.

Sure, scientists spend many hours tracking neutrinos, conducting wildlife surveys, collecting ice cores, and fulfilling other objectives. But when they're off the clock, they like to kick back. "Depending on the time of year, there's all kinds of iconic parties and events to attend: Halloween, Thanksgiving dinner, the marathon, talent shows, the film festival, IceStock—that's an outdoor concert on New Year's Eve. If you're in McMurdo over New Year's Eve, you have to go to IceStock," LaRue says.

However, some of the games and competitions might seem fatalistic to those with a greater array of entertainment options. For example, when the temperature drops to -50°C (-58°F), scientists and staff strip naked and run around their stations' perimeters, Walkup reports.

Even that's not as crazy as vying for membership in the 300 Club. When the temperature drops to -100°F at the South Pole station, daredevils first warm up in a 200°F sauna, then dash outside (naked, of course) to the spot marking the Geographic South Pole several yards away, then run shrieking back into the sauna—having experienced a 300-degree range in temperature in just a few minutes.

The activities don't just keep boredom at bay; they actually ward off the lethargic, depressive state one gets from living in extreme isolation, which the winter-overs call "toast." As Sven Lidström, a Swedish engineer who helped build the IceCube South Pole Neutrino Observatory, wrote in a 2012 blog post, "the cure for winter-over toastiness is fun and entertainment."

6. THEY START CRAVING SALAD …

McMurdo Station in Antarctica
McMurdo Station, Antarctica
Elaine Hood, National Science Foundation

According to Jason C. Anthony, author of Hoosh: Roast Penguin, Scurvy Day, and Other Stories of Antarctic Cuisine, much of the culinary history of the southern continent consists of "isolated, insulated people eating either prepackaged expedition food or butchered sea life." Now, 21st-century scientists chow down on three freshly prepared meals a day at McMurdo and other stations. "Of the five seasons I spent in, or worked out of, McMurdo, I only really remember one where freshies"—local slang for any kind of fresh produce—"were in noticeably short supply," LaRue says.

But scientists and staff still have to cope with the lack of some favorite foods—and those whose fitness for eating is debatable.

"We only really get two deliveries of fresh food a year, one around December and then again around March. All our milk is powdered, and I got used to that very quickly. Some people hate it, but in a cup of tea or a bowl of cereal, I don’t really notice. I wouldn’t drink a glass of it, though," Walkup says.

Walkup devised ways to test if months-old foods were still edible. "We were eating eggs nine months after they had been laid," she says. "Some eggs that look moldy on the outside, and even on the inside, are fine to eat. The trick is to break each egg into a cup to check that it is OK—i.e., doesn’t smell—before adding it to whatever you're making. If the eggs are starting to go, then this is vital—you don’t want to ruin your mixture with a bad egg."

They also get some surprising cravings. "The thing I missed was salad, as that doesn’t travel well," Walkup adds. "I was never a huge fan of salad before I went south, but now I love it."

7. … AND BOOZE.

No planes can fly supplies into the Amundsen-Scott South Pole Station for up to nine months of the year, because at temperatures below -50°C, the jet fuel freezes. That leaves the small group of winter-overs to their own devices. The company operating the station supplies the scientists and support teams with huge pallets of wine, beer, and spirits that give rise to a makeshift bar at the Amundsen-Scott South Pole Station dubbed Club 90 South. Phil Broughton, a health physicist who spent one long, dark winter there in the mid-aughts, was its de facto bartender.

He developed a protocol for distributing alcohol: serve enough to help the patrons get through the darkest weeks of winter, and then make sure that those who were completely plastered didn't go home. "The most dire danger in Antarctica is always failure to respect the absolutely lethal environment of Antarctica itself. I was far happier to serve until I could guide [the drinker] over to a couch to pass out than to see him stagger out into the -85°F night," Broughton wrote in a blog post.

Plenty of scientists carry in their favorite spirits, just in case their base runs out halfway through the season. Says LaRue, "Bringing scotch with you is a must."

8. SOMETIMES THEY ACTUALLY FEEL TOO WARM.

Scientists in the field have to wear layers upon layers of insulating clothing, bring more hand and foot warmers than they think they'll need, and stay active to avoid hypothermia. "I distinctly remember one snow machine trip back to town, where the wind was just whipping across our faces, my fingers were numb. It was really cold," LaRue says. "As soon as I parked the snow machine I got off and just ran as fast and as far as I could to warm up."

In the summer season, though, being bundled in Gore-Tex can make them too hot. The extremely dry climate prevents the chilly damp feeling of more temperate regions—and if the sun is shining, its rays bounce off the reflective ice and fry the researchers. "Sometimes you can get really warm and even work in shorts and a t-shirt," Walkup says. "At 79 degrees south it can be -10°C [14°F] in the height of summer, and the sun is really strong, so on a day with no wind it is warm enough to sunbathe—just don’t lay down in the snow."

9. THEY DON'T SEE POLAR BEARS.

Antarctica teems with wildlife: six species of penguins, six species of seal, countless seabirds, and majestic whales are the southern ocean's most charismatic fauna. Scientists won't see any mammals from that other pole, however. Says Walkup, "people always ask me if I have seen polar bears. I haven’t—they only live in the Arctic."

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A scientist monitors one of the world's largest Adélie penguin colonies near Cape Crozier, Antarctica.
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11 Secrets of Romance Writers
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Some readers may snicker at book covers featuring aerobicized men and titles like The Firefighter’s Woman or The Bull Rider’s Christmas Baby. But if it weren’t for the steamy, escapist fantasy of romance novels, a healthy portion of the publishing industry would cease to exist: According to the Romance Writers of America (RWA), romantic fiction brings in $1.08 billion annually and accounts for 13 percent of all fiction sales in the marketplace.

What keeps readers coming back for more? We asked some of the genre’s top authors for insight into the “secret baby" trope, why pen names are necessary, and the one rule of romance that can never, ever be violated.

1. THEY WEAR PERIOD CLOTHING.

Novelist Shelley Adina (A Lady of Resources, A Lady of Integrity) writes historical, Amish, and steampunk-themed fiction, just a few of the many sub-categories that appeal to niche audiences. To better understand her characters, Adina dresses in period outfits to gather what she calls “tactile details.”

“I like to feel how a heroine would feel in the clothes,” she says. “I’ve been laced into a proper corset and you realize what kind of dance steps you can do, or why a lady’s back never touches a chair—a tight corset won't allow it."

2. THE REASON THEY USE PEN NAMES ISN'T WHAT YOU THINK.

Covers of two romance novels by Shelley Adina
Shelley Adina

The authors of romance novels don't use pen names out of embarrassment. Adina (a.k.a. Adina Senft) says that pseudonyms—many authors have more than one—help readers compartmentalize writers who generate multiple series. “People who read Amish fiction may not read steampunk,” she says. Another, bigger reason: Bookstore software can use “kill orders” on authors who don’t sell a certain number of titles. If they fall below parity, retailers will automatically stop ordering more copies from that author. “If that happens,” she says, “you have to reinvent yourself with a new name.”

3. THEY’LL DIGITALLY REVISE THEIR WORK AFTER PUBLISHING IT.

The analog publishing model has traditionally been one of permanence: Once a book is in print and in readers' hands, there's no going back. But romance novel readers are a very particular clientele with certain expectations about how they’d like their protagonists to behave—and the self-published digital distribution model that's popular within the genre allows for a little customization. Author Heather C. Leigh (the Famous series) found that out when her first books featured a heroine who was a little too acerbic. “My first three books sold well, but there were critiques that my female lead was too sarcastic,” she says. “I understood and took it out. I don’t mind making work better based on feedback.”

4. COVER MODELS OFTEN LOSE THEIR HEADS.

The covers of two romance novels by Heather C. Leigh
Heather C. Leigh

Despite seeing hundreds of new titles published every month, the romance genre still manages to find new ways to visualize their shirtless male protagonists. In many cases, though, the beefcake winds up getting decapitated. “A lot of times, the man will be turned away or cut off at the forehead,” says author Eliza Night (The Conquered Bride series). “Readers want to imagine his looks in their own mind.” Grooming is also a necessity. “I had a cover with chest hair once. My readers did not like it.”

5. THEY HAVE BONUS SCENES.

Self-published authors (who make up about two-thirds of the total romance e-book revenue on Amazon) spend much of their time marketing their work. To help maintain interest from their existing readership, some send out email newsletters with updates on new titles and include exclusive passages that can enhance the experience of a previous book. “My first book was about an actor who had to do a love scene with a woman he hated,” Leigh says. “It was never going to be in the book because that was from his girlfriend’s point of view, but I got a chance to write it as a bonus.”

6. THEY WANT READERS TO BECOME WRITERS.

While resources for aspiring writers of all genres are plentiful, the romance field makes an exceptional attempt to recruit new talent. Industry interest group RWA doubles as a conduit between established writers and novices, hosting conferences and panels on the best ways to break in. “We don’t live in a competitive hierarchy,” Adina says. “There are so many readers with so many diverse tastes. It’s a big community where we support one another.”

7. THEY GET HELP FROM THE AMISH.

An Amish woman walking in a field
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While the Amish sub-genre has received media attention for its peculiarity, Adina doesn't believe it's so unusual: She says readers are attracted to a pastoral environment “without having to leave their wired-up house.” For accuracy’s sake, the author has enlisted an Amish reader to vet her titles for details. The popularity of the books “mystifies them,” she says. “They don’t understand the interest. They just hope the books might be able to point people to God.”  

8. THE “SECRET BABY” TROPE IS A READER FAVORITE.

Readers like resourceful women and skilled, wealthy love interests—and they especially like it when the former keeps their baby a secret from the latter. “The trope is that the hero and heroine have an affair, she gets pregnant, never tells him, and he comes back around five, 10, or 20 years later and finds out,” Adina says. “Reunion stories are popular. It’s the appeal of a responsible man.”

9. THEY’RE HISTORY GEEKS.

The cover of a romance novel by Eliza Knight
Eliza Knight

Knight cringes at the idea romance authors do little more than transcribe their own lurid fantasies. A self-described “history geek,” she travels frequently for research into Scottish history. “Most of us who write history nerd out on it,” she says. While once writing about a zeppelin-riding heroine, Adina jumped into one that offered rides over Silicon Valley to see how it would feel. She also got her motorcycle license for the same reason. “We’re serious about it,” Adina says. “We’re not sitting around in housecoats with barking Pomeranians.”

10. THEY’D APPRECIATE NOT BEING ASKED ABOUT THEIR SEX LIFE.

Many romance authors have at least one story to tell about people in their private life finding out they write for the genre and subsequently losing any sense of boundaries. “Strangers have asked me, ‘Do you test out scenes before you write them?’” Leigh says. “It’s like they lose a filter. It’s not real life. J.K. Rowling isn’t a wizard.”

11. THERE’S ONE RULE THAT CAN NEVER BE BROKEN.

While writing instructors invariably have all kinds of techniques for nourishing a story, the romance genre spells it out in an unequivocal manner. According to the RWA, nothing can be considered a “romance novel” without a central love story (naturally) and what authors have come to refer to as the Happily Ever After ending, or HEA. “Romance is a courtship story,” Adina says. “Readers expect the bond will be created at the end of the book. If not, it’s Nicholas Sparks or Romeo and Juliet. It would be like having a mystery where the detective doesn’t solve the case.”

This story originally appeared in 2016.

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A scientist monitors one of the world's largest Adélie penguin colonies near Cape Crozier, Antarctica.
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15 Secrets of Fireworks Designers
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The Fourth of July just wouldn't be the same without the colorful peonies, waterfalls, and comets that burst across the night sky above wowed crowds. But designing fireworks and their choreographed displays is a labor-intensive, dangerous job that requires the imagination of an artist and the precision of an engineer. Mental Floss talked to two experts in the field to learn how fireworks designers plan their shows, the history and the chemistry behind their displays, and why you don't necessarily want more bang for your buck.

1. THE ROOTS OF THEIR PROFESSION GO BACK OVER A THOUSAND YEARS.

Humans have been adding bright, noisy explosions to their celebrations by setting fire to chemicals since at least 9th-century China. The very first fireworks were little more than quick orange bursts emanating from bamboo rods packed with charcoal, sulfur, and potassium nitrate and tossed into bonfires. Slowly, these contraptions progressed into flares cannon-fired into the sky by “firemasters” in medieval England. By 1830s Italy, the use of metal salts such as strontium, barium, copper, and sodium added vivid reds, greens, and blues to firework displays—a precursor of the brilliant hues we see today.

2. THEY CONSIDER THEMSELVES ARTISTS.

“Fireworks are our paint or our clay, and our canvas is the night sky—or a building, or a bridge, or a waterway,” says fifth-generation fireworks designer Phil Grucci, CEO and creative director of the Bellport, New York-based Fireworks by Grucci. The company has created fireworks displays for seven consecutive U.S. presidential inaugurations, Olympic games in Beijing and Los Angeles, and commemorations such as the centennial of the Statue of Liberty, among other events. “Working with space, understanding color and the dynamics within the fireworks, what moves very quickly, what sounds very loud, what sounds very soft, what is subtle and elegant”—all of it takes an artist's touch, Grucci says.

Pyrotechnic designers “can visualize exactly how various fireworks devices will burst in the sky,” says Julie Heckman, executive director of the American Pyrotechnics Association. That means they know "how high [fireworks] will reach their apex and burst, how wide they will spread, and how long the effect will ‘hang,' or linger. They can then choose other fireworks to burst above, below, or on each side of an effect to create the image they wish to see across the sky."

Of course, "painting" with fireworks is a little trickier than using acrylics or oils, since the medium is explosive. "The difference [compared to painting] is that we’ve got something that’s dynamic, that moves, it’s constantly moving and it’s very temporary," Grucci explains.

3. THEY START WITH A PAPER SKETCH.

A red and green firework bursting in the night sky
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Old pros like Grucci may know from experience how certain fireworks will look together against a backdrop. But he still sketches out each segment of every show he designs with colored markers on paper. From there, he works with his team to set the show to music, then choreographs it using software called Visual Show Director. Next, his programmers create a script in SolidWorks and/or AutoCAD. “In the past,” Grucci explains, “we scripted it all on a piece of paper, and the pyrotechnicians installed the hardware from that same piece of paper." Now, he says, they can be "taking advantage of the computer age, to visualize [a show] to see whether the product works as you’ve designed it.” Finally, Grucci’s team generates the computer file that will electronically ignite the fireworks at showtime—much safer than the days when a human had to ignite the fuse.

But Heckman says that although the technology is useful, it's made fireworks performances a little more homogenous. "Before electrical firing, computer choreography and a reliance on imported product [mostly from China], I think fireworks companies' unique style was much more prevalent," she says. "Technology has somewhat leveled that out." A few companies do still have distinctive styles, she notes—even if those differences are usually only apparent to true fireworks aficionados.

4. SOME THINGS ARE STILL DONE BY HAND.

A fireworks cartridge contains a series of pellets called stars, which are cubes, spheres, or cylinders about an-inch-and-a-half long filled with explosive materials and color-producing chemicals and metals [PDF]. A star’s colors are formulated via computer, then pressed into a pellet shape by machine. But when it comes to arranging the stars in the casings that will be fired into the night sky, it's usually human hands doing the arranging. The pattern laid out inside the casing determines the pattern of the explosion—a heart-shaped firework blooms from stars arranged in a heart shape—and according to Grucci, automating the task to account for the enormous variety of available patterns would be too expensive. The task can be labor-intensive, since a single shell can contain hundreds of stars.

5. THE VENUE DETERMINES HOW THEIR SHOW WILL UNFOLD.

Fireworks over the Brooklyn Bridge in 2018
Spencer Platt/Getty Images

It's as true in fireworks as it is in real estate: It's all about location. That’s partly for reasons of safety—Heckman says that every show has to follow industry standards for “tables of distance,” which “mandate the size of the largest shell that can be fired safely from a standpoint of fallout distance to spectators, and also public highways, occupied buildings, and public roads.” She says there's a complex regulatory scheme that dictates the type of products that can be used per type of venue, as well as when shows can begin and end.

But the site is also an integral part of the beauty and impact of the show itself. "We’re very aggressive in looking at structures, and trying to highlight their key features," Grucci says. “Whether it’s a tower, whether it’s a bridge, we will be [scouting from] the very highest point of that. If [a structure] is horizontal, I know that we are going to capitalize on the entire width of it. I could be easy and say, 'put some fireworks to the left and right side of a bridge.' But that’s not good enough. We have to take advantage of the undercarriage of a bridge, the steel cables that hold its towers together, and highlight the entire structure.” Grucci says he'll often calculate the entire surface area of a structure, so he can make sure he's taking advantage of every square inch.

6. THEY MATCH THE FIREWORKS TO THE MUSIC.

Not all fireworks displays have music, but when they do, the score and the effects should complement each other—not clash. A delicate classical piece may call for smaller, quieter fireworks, while a piece like the "1812 Overture" might fit bigger, louder bangs.

"So many of the [effects] we’re working with, they may have a baroque feel to them," Grucci says. "They’re very bold and strong and very in-your-face, but then you have that very elegant feel to some of the fireworks, that you would never put onto the canvas when there’s a rock-n-roll sequence on. When the product is so simple or so elegant, it would not match that tempo or that thematic."

7. THEY HAVE HIGH-TECH TESTING FACILITIES.

An assortment of colorful fireworks bursting in the sky
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Say you want to create a streaking green comet with a silver twinkling tail. “We’ll make that on a small scale, then we’ll test it at one of our two test sites, in upstate New York or in Virginia,” Grucci says. “Our pyrotechnicians are in protective bunkers and we have high-speed video cameras, wind meters, and dB [decibel] meters for noise. We record everything that we’re testing, so that we can look back on that and analyze it. I can’t tell you how many times we’ve failed. But we failed at the test site—never on the performance stage.”

8. THEY DON'T REPEAT THEMSELVES.

“My desire is to always make something that’s different,” Grucci says. He tries not to repeat a particular scene more than once in a performance, let alone repeat a whole show—although he notes that it helps that the "canvas" is always changing: “Even though we may use a particular beautiful color scheme with a metallic glitter, putting that on the Washington Monument as opposed to [over] an open baseball field—those are two completely different visuals.” One of his newest innovations turned up in the presidential inauguration in January 2017: a 600-foot by 700-foot display behind the Lincoln Memorial, made up of a series of 800 fireworks shells that burst in sequence into an American flag. “The color red [we used] is from a formula that is probably a few hundred years old," he says. "But delivering these little red dots on the sky at these [different] heights is what [allowed us to create the flag].”

9. LESS CAN BE MORE.

Fireworks at the opening of the New York, New York hotel in Las Vegas
JOHN GURZINSKI/AFP/Getty Images

"Sometimes people get caught in the trap of thinking that more is better," Grucci says, but when it comes to the number of fireworks in a performance, it can be exactly the opposite: More shells equals more smoke, which can white-out the night sky. "When you put too much in the sky ... you’re not really allowing the medium to display the beauty of what the product is about," Grucci says. (Plus, the metallic particles in fireworks smoke can pose a health risk for people with asthma or other health problems, which means it's wise to limit smoke where possible.)

10. THEY HAVE THEIR OWN LINGO.

Fireworks designers love to borrow from nature for the names of their displays. In addition to peonies and chrysanthemums, which both burst into circles (chrysanthemums have longer tails), there are willows (bursts with trails of gold or silver stars), falling leaves (glowing embers that flicker as they tumble to earth), fish (which leave little squiggles of light), spiders (a hard burst with straight, flat legs), and palms (which bursts up and out in a shape like its namesake tree). But there are also fountains (showers of sparks, sometimes also called gerbs), comets (several long trails of sparks), crossettes (a comet that breaks into other comets, usually creating a cross shape), dragon eggs (a delayed crackle effect), salutes (a loud noise without a display), and strobes (which burst with a blinking effect).

While creating their show, fireworks designers may work with cake (a single fuse that lights several fireworks in a sequence), whistle mixes (a combination of potassium and sodium benzoate that burns noisily), and dark fire, which is used to allow a star to change from one color to another (it gives off no light as it burns, allowing the new color layer to ignite below it). They hope to avoid flowerpots (which burst prematurely) and stars that are blown blind—or fail to ignite at all.

11. DANGER IS (UNFORTUNATELY) THEIR MIDDLE NAME.

Fireworks manufacturing presents an enormous danger. In 2016, Slate reported on a preponderance of deadly fireworks-making accidents in China—with an average of 400 workers in fireworks production plants dying every year between 1986 and 2005. Elsewhere, fewer accidents seem to happen than one might expect from the mixing and storing of combustible chemicals. According to Heckman, in the U.S. at least, that’s because the Occupational Safety and Health Administration (OSHA) “stringently regulates the manufacturing process, including personal protective gear, and employers must train their personnel on the hazards and the [kind of gear that’s] required.”

“We’re mixing powders to create explosive compositions that have to be handled very delicately," Grucci says. The work has to be done in a non-sparking environment (one with special tools and materials that reduce the risk of sparks), and in a room that has plenty of exits. "[You don’t want to be in a] big, giant room filled with fireworks and there’s only one door to get out," Grucci says. Workers in their factory wear conductive shoes, which conduct static electricity through the footwear and into the ground, "because the environment is very dry and you wouldn’t want to walk across the floor and touch something and have an arc spark that goes to a box of open powder and explodes on you.”

Safety is paramount for Grucci, who lost his father, James, in a massive industrial accident in 1983 at the family fireworks plant on Long Island. He says that the secret to safety, from manufacturing through installation, is to “be consistent and never cut a corner.” He says his grandfather always told him, "As soon as you think you know it all, or you want to start cutting corners, [that's] when potentially you’re increasing your odds of getting injured or possibly killed."

12. SOMETIMES THEIR FAVORITE WAY TO WORK IS SMALL.

Yes, it’s a challenge to produce a 30-minute fireworks show off five barges in the middle of Manhattan’s East River—but intimate shows present their own set of hurdles. Grucci mentions a Dolce & Gabbana fashion event held around Lincoln Center’s fountain that he created pyrotechnics for this spring. The flaming bits were a mere 15 feet from the audience and the clothing that was showcased in Lucite boxes. In that kind of scenario, “You can’t afford to have the hard outer casing or the inner paper wrappings” you’d use at an aerial fireworks event over the river, Grucci says. “The last thing you want is debris falling on the audience.” The solution: stationary fireworks comprised of titanium and aluminum particles of a sub-micron size, which burn quickly and don’t sustain heat for more than a few milliseconds—sort of like a sparkler.

13. THEY BREAK RECORDS.

World fireworks records include the largest fireworks display: 810,904 of them, fired off on January 1, 2016 in Manila, Philippines. And the most shells launched per minute: 479,651 in Dubai, United Arab Emirates (UAE) in 2013. And the longest fireworks waterfall (a long, glittering shower of embers): 11,539 feet, 5 inches, at a fireworks festival in Fukuoka, Japan, in 2008. On New Year’s Eve 2018, the Gruccis broke the world record for the world’s largest single aerial shell at a show they produced on Al Marjan Island in UAE. Weighing 2397 pounds, it was the culmination of almost 40 years of Grucci family trial and effort. “My father attempted the world record for the largest firework back in 1979 [with] a 42-inch-diameter white magnesium cascading flower that we displayed down in Titusville, Florida," he says. "Guinness gave him the world record, but it didn’t launch to the height or break to the size that he wanted it to. He always wanted to retry that and I had the opportunity this past New Year’s Eve to give my family another crack.”

14. THE FUTURE IS BRIGHT (OR PASTEL).

Research is underway on fireworks that are quieter—which could cause less stress to animals, children, and those suffering from post-traumatic stress disorder—as well as fireworks that are kinder to the environment by using cleaner, nitrogen-based fuel.

But those aren't the only innovations shaping the future of fireworks. Shapes are changing, too; look for letters and corporate logos. Designers now also have a host of softer and more diverse colors at their disposal. “In the early ‘80s we started developing colors in between ROYGBIV, the basic colors, so now we can produce lemon and tangerine and chartreuse and aqua and every color within the spectrum,” Grucci says. They do so by fiddling with the purity of the metals used and the size of their particles—which also change other parts of their overall effect. Large particles of metals like titanium, iron, and aluminum result in large “splinters” and a glittery effect, Grucci says, while smaller particles lead to fewer splinters and “a very bright light.” He notes that at this point, they can "get pretty much any Pantone color" in a fireworks composition.

15. THEY LOVE TO SEE AMAZEMENT ON THE FACES OF AUDIENCES.

People watch the Macy's Fourth of July Fireworks from outside Brooklyn Bridge Park in 2015
Andrew Renneisen/Getty Images

“I think a crowd, in general, appreciates a lot of action—variations in colors and noise; and pattern shells such as smiley faces, hearts, and dice are always pleasers,” Heckman says. According to Grucci, “This is a very serious business. But it’s colorful and it’s beautiful and it has great, great energy. When we go to a performance, we can see an 80-year-old man and a 5-year-old granddaughter watching the show and their expressions are pretty much the same.” In that moment, “They both [become] children.”

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